Директор по качеству (машиностроение)

Описание


Novichkov Mikhail
Male, 41 year, born on 8 July 1977
Saint Petersburg, m. Moskovskaya,
+7 (921) 308-08-82, novi1715@rambler.ru -- preferred means of communication

Employment: full time
Work schedule: full day
Work experience 18 years 5 months
November 2011 -- until now
7 years 5 months
"Ford Motor Company" ZAO, Saint-Petersburg
New Model Launch Manager
Responsibilities:
-Project management,
Coordination of activities for departments involved in launch of new products.
-Timing and Budget development for launch of new products,
-Planning of build events & product content for pre-production vehicles.
-Development and follow up of the test plan (control plan) for pre-production units,
- Issue Resolution/problem solving management.
- Management of vehicle tests at public roads.
- Parts Management (PPAP, Change control)
Key achievements:
- Creation of New Model Programs team in Joint Venture organization, including hiring, training, set up of roles & responsibilities.
- Successful launch of 7 products during 2,5 year timeframe.
- Development of the vehicle testing process at public roads aligned with RF legislation requirements and Ford Motor Company rules and procedures.
- Implementation of Corporate Launch Standards in three different production locations (Elabuga, Naberezhnie Chelny, Saint-Petersburg).
- Implementation of new quality metrics reporting system during Launch Stages.
May 2010 -- November 2011
1 year 7 months
"Ford Motor Company" ZAO, Saint-Petersburg
Senior Process Engineer, Trim and Final
Responsibilities:
- Manage the operation of Manufacturing Engineering department at Trim and Final Assembly.
- Lead process development for Final Assembly and Test lines.
- Variability reduction,
- Quality issues resolution,
- Headcount optimization.
- Cost reduction.
- Work as stand-in for Trim & Final Area Manager for around 1 year in total.
Key achievements:
- 5 successful projects (in 1,5 year time-frame) of line speed adjustment supporting marketing demands.
- Successful out-staffing projects.
- Error-proofing systems development and introduction.
- Successful project of Paint Chips & Scratches Reduction.
- Introduction of the Special Vehicle Options Assembly Zone.
- Successful Launch of Ford Focus model at T&F with optimal line workforce balancing and desired quality of the product.
May 2009 -- May 2010
1 year 1 month
"Ford Motor Company" ZAO, Saint-Petersburg
Quality Supervisor, Trim and Final
Responsibilities:
-Internal Quality Indicators improvement activities planning.
- Variability Reduction.
- Warranty data improvement actions.
- Internal Audits, containment & corrective action plans follow up.
- Final Assembly Shop Quality Operation System development actions.
- Product Quality issues resolution,
- Leadership in ISO 9001 functioning & constant improvement actions at Final Assy.
- Internal Audit.
Key achievements:
- Development of internal Quality Issues communication and reporting system.
- Double of Final Assy FTT.
- Participation from Trim & Final Area in successful re-certification of quality system on ISO 9001 requirements .
- Implementation of Electronic Process Sheet database
December 2007 -- May 2009
1 year 6 months
"Ford Motor Company" ZAO, Saint-Petersburg
Manufacturing Engineer, Launch Organization
Responsibilities:
- Leadership of Trim & Final Assembly Launch Team in Engineering Activities related to new model launch.
- Process development, process allocation and operators training activities.
- Quality issues investigation, implementation of containment and corrective actions.
Key achievements:
- Build the strong team of specialists capable to launch new products in Final Assembly Shop.
- Successful Launch of Ford Mondeo in T&F and Quality Areas.
- Successful Capacity Expansion Project.
- Introduction of new facilities and test methods
February 2007 -- December 2007
11 months
"Ford Motor Company" ZAO, Saint-Petersburg
Process Engineer - Quality Leader, Trim and Final
Responsibilities:
- Process development.
- Documentation of Operator Process Sheets, Visual Aids, Instructions
- Process audit,
- Introduction of new parts and processes on production line.
- Variability Reduction and Internal Quality indicators improvement activities.
Key achievements:
- Development and manufacturing of Chassis Assembly Fixtures with time efficiency 150% versus base analog.
- Implementation of brake pipe test facility for incoming quality team, reducing failure rate 100% at T&F Brake Filling Station
October 2006 -- February 2007
5 months
"Toplivnie sistemi" ("Fuel systems") LTD, Saint-Petersburg, Samoilovoi str., 5.
Deputy quality manager
Responsibilities:
- Leadership of quality department.
- Management of project of PPM reduction to meet customer requirements.
- Co-Leadership with parts and materials suppliers in failure analysis & development containment and corrective measures.
- Approbation of ISO TS 16949 tools (PPAP, APQP) at operation with the potential foreign partners.
Key achievements:
- Ecological Management System Development and certification to ISO MS 14001 standard.
- Development of the Quality Management System and preparation of the company for certification on ISO TS 16949 requirements.
- Introduction of ISO TS 16949 methods: (SPC, FMEA, APQP).
-ISO 9001 re-certification.
March 2005 -- October 2006
1 year 8 months
"Toplivnie sistemi" ("Fuel systems") LTD, Saint-Petersburg, Samoilovoi str., 5.
Deputy Chief Engineer, Design Department Supervisor
Responsibilities:
- Leadership of design department, including: research and development activities, launch of new products, current production engineering support, warranty issues investigation as a part of x-functional team.
Key achievements:
- Successful completion of 3 products, 2 out of 3 was launched in mass production.
- Introduction of DFMEA for newly designed products.
September 2002 -- June 2006
3 years 10 months
Saint-Petersburg State Polytechnic University (SPbSPU), Russia, Saint-Petersburg, Polytechnicheskaia str., 29. Higher educational institution.
Assistant lecturer
Lecturer of special courses, research and development activities, guidance at undergraduate's theses.
November 2000 -- March 2005
4 years 5 months
"Toplivnie sistemi" ("Fuel systems") LTD, Saint-Petersburg, Samoilovoi str., 5.
Research and Development Engineer
Responsibilities:
- R&D activities related to new products and performance improvement for current products.
- Root cause investigation/issue resolution of quality issues identified at current production and received as external quality feedback from customers and warranty claims.
Key achievements:
- 100% reduction of fuel pumps failure caused by valve disengagement.
- Successful test completion for K60V at Izhevsk.
- Development of automatic choke system for small size engine
Key skills
Managing of cross functional team allocated to new product launch, including:
Manufacturing (tooling & equipment, processes),
Product Development (new design, software, parts sourcing, build plan),
Supplier Technical Assistance (new suppliers, new parts, PPAP-tracking, issue resolution),
Quality (control plan, FMEA, issue resolution, continuous improvement),
Finance (Budget development and follow up),
Marketing & Sales (integration of M&S requests into validation plan at early pre-build stages),
Material Planning and Logistics (parts shipment plan, parts allocation at production line, Scrap of obsolete/damaged parts vs budget),
Purchasing ( contract set up for production, non-production items),
HR (staffing and training plans, safety buy off's),
Plant Engineering (Building and Facility needs, Construction activities) etc.
Software skills: Autocad, Autodesk Inventor, GSPAS, WERS, MS Office (Word, Access, Excel, PowerPoint),
Automotive Production Standards, Quality and Variability Reduction, Manufacturing Processes, Six Sigma, ISO/TS 16949 Quality management systems - Special requirements for the application of ISO 9001

Driving experience
Driver's licence category A, B
About me
Will be happy to join international team that is targeted to grow and introduce new products, ready to lead project, manufacturing or quality team.
Higher education (Candidate of Science)
2004
Saint-Petersburg State Polytechnic University (SPbSPU)
Power building department, Internal Combustion Engines PhD
2000
Saint-Petersburg State Polytechnic University (SPbSPU)
Economics & Management Department, Economics MS
2000
Saint-Petersburg State Polytechnic University (SPbSPU)
Power building department, Internal Combustion Engines MS
Languages
Russian -- Native
English -- C2 -- Proficiency
Citizenship, travel time to work
Citizenship: Russia
Permission to work: Russia
Desired travel time to work: doesn't matter